Ilchester, Maryland, Part Four; The Railroad Customer, Bartigis Brothers.

While Ilchester was a small station for an even smaller town, it did have a long history and still had railroad deliveries into the 1950s. Across the Patapsco river on the north side was the Thistle Manufacturing Company. In 1823, four years before the B&O was chartered the land for the factory was purchased from the Ellicott family (the family that settled Ellicott Mills, later called Ellicott City and the first terminus of the B&0). The Thistle Manufacturing Company was chartered in 1834 and was thought to be designed to supply cotton duck to the shipping industry in Baltimore. According to records, it manufactured cloth through the 1800’s.

In the early 1920s it began to manufacture automobile tire bands, but by the late 20s was producing cardboard boxes. In 1928 it was sold to Bartgis Brothers and they manufactured boxes until 1957 when it was sold again. Box manufacturing and then paper recycling continued on the site for many years, but it has since been leveled. From a 1940s era aerial photo it appears paper pulp was delivered to the plant in boxcars on the south side of the river. The pulp is the light fluffy substance and appears to be on the ground near boxcars on the north siding track in the aerial photos. It seems to have been shipped in bales like cotton in that era. This intermediate product was likely unloaded from boxcars and trucked north cross the river to the Bartgis Brothers Plant. Swedish paper pulp was an import to Locust Point and may have been a source for Bartis Brothers. A January, 1950 article in the B&O magazine shows imported pulp from Sweden being handled at Locust Point.

It is interesting to note that the plant was connected to the sewer system in 1970 and no longer allowed to dump titanium dioxide directly into the river. This white substance seems to be visible in the aerial photos, now I have to decide whether or not to model the river as polluted or not.

Bartgis Brothers Power Plant, November 2006, John Teichmoeller Photograph.

A new power plant for the newly named Bartgis Brothers Plant was built across the river (on the same side as the railroad) sometime between 1920 and 1940. It was initially coal fired and at some point between 1940 and 1960 three tall coal storage silos were added on the south side, closest to the rail siding. Before the coal silos, it appears the company used the existing company coal trestle along the north side of the right of way and brought coal up the small hill and dumped it on the ground near the building to feed the boilers. Since I can’t nail down a date for the addition of the storage silos and they seem to appear around 1952, I am going to stick with the trestle as the coal delivery method.

Two photos over the course of twenty years show the change, but their dates are too far apart to be exact. One seems to show a truck delivering coal and the trestle seems like a likely source. It seems very labor intensive, but in this time period labor was cheap compared to building more automated delivery systems and this appears to be a temporary solution until the silos were built. Remnants of the trestle exist today and early photos show it in the 1920s. Its construction was covered in an earlier blog.

According to the B&O Officers’ Special Train report published in 1953 Bartgis Brothers received 43 carloads in and 0 carloads out in September 1953. The inbound cars were likely coal for the power plant and pulp for the primary operation. Other reports from the early 1940s indicate they shipped cardboard products to North Carolina and other states supporting the war effort. A B&O memo dated 1944 indicates that the in 1943 the plant received 459 cars of coal and shipped 125 carloads of box board. I assume that as interstate trucking began to develop it took more and more of the outbound freight. Photographs from the late 1960s still show boxcars on the siding, so they may have continued receiving pulp and/or shipped product out be rail.

Ilchester Aerial Photograph, 1940, Smithsonian Institution, National Museum of American History

The rail siding near the steam plant was also used for pulp deliveries at this time. The plant was manufacturing boxes, so pulp was the needed commodity. I am not sure of the source, but this January 1950 Baltimore and Ohio Magazine may show one source from Locust Point. A photo shows bales of Swedish pulp being moved by new equipment designed for the task. The aerial photos show what I believe to be a white fluffy substance near the boxcars which could be broken bales of paper pulp. I can’t be sure without company shipping records, but it is a plausible source, maybe not the only one for the Bartgis Plant’s raw material. I suspect finished product was shipped to local manufacturers, but again, this is supposition.

Model in progress.

My model of the power plant started with the modern photo by John Teichmoeller, as the building was gone on my most recent visit in 2018. John’s 2006 photo appears to have an addition on the left that did not appear in period aerial views. Using PhotoShop, I squared John’s photo of the building and cropped it make the first mock-up (photos below). Using the standard 8″x 16″ cinder block size, I was able to get a close approximation of its size. The side of the building facing the track is about 62 ‘x 36’ high.

To replicate the cinder block walls I used Rix Products excellent Pikestuff Concrete Block Walls. I purchased several packs of Long, Intermediate, and Short Sections for less than $4.00 each. The products fit together perfectly and reading the instructions provided a key insight to keeping the joints tight. There is an “X” cast on the back of each section and these should always have the same orientation when joining sections. It is a small detail but it makes the sections fit seamlessly and hide the joints. The height of the wall sections was not tall enough to let me use a single section, so I cut sections along a mortar line and put the cut along the bottom of the wall. Keeping the “X” on the casting to the same side was again a key to smooth joints. The mock-up photo below shows that part of the process. In the in progress photo below, the top group of sections are glued together, the short height bottom one is not. The roll up doors are from the same product line and are scale 10’x 10′ (Pikestuff PKS-1109 Roll-Up Loading Doors). I wanted to use two, but it looks like the prototype only had one.

Photoshopped and Squared Image
Model in Progress.

Using the squared, cropped photo as a guide, I cut the backing for the south facing (closest to siding and mainline) from .080 thick black Evergreen Sheet Styrene (product #9117). This piece was slightly undersized to final dimensions to allow the overlay of the Pikestuff Concrete Block Walls. Since my overall dimensions were estimates, I made the interior support walls to fit the interlocking block pieces for neat joints at the corners. While I was doing this basic framework, I used Evergreen #4037 to simulate the corrugated metal siding on the top half of the structure. For the openings in the structure, I purchased Tichy #8157 18 Pane Top Tilt Out Industrial Windows and PikeStuff 1009 Louvered Ventilators.

The lack of photo documentation gives my some latitude but I am looking for a measure of prototype fidelity, I have put this much time into it already, why stop now.

For the windows I wanted to recreate a hot August day in 1950, so they are open as seen in the aerial photo. The Tichy windows have a top frame that is adjustable so I chose to have it tilt out with a control rod to replicate the industrial windows that tilted out to relief the heat stress from the boiler and the summer temperatures.

Tichy #8157 window with a control arm added to open the “vent” portion of the window.
The HYG Evergreen siding was squared and cut to add the Tichy window frames and the Pike Stuff vents.

The left or west side of the building extends down to the river near two large concrete block retaining walls built to protect it from flood waters. The steam and condensate return lines appear to exit the power plant near its north side below railroad grade. This is would be beyond the backdrop.

While barely visible through the partially open door, I added a huge boiler and large insulated pipes to the interior. They are visible in person if you look!

The roof appears to be pretty standard for the day and appears from aerial photos to the rolled tar paper roofing that I simulated with black construction paper cut into strips and adhered with contact adhesive. I used a black paint pen to simulate the tarred seems.

The aerial photo shows the siding that serves the power plant splitting right after leaving the main. The south line (closest to the main) serves the coal dump and looks to serve the main plant also with boxcars spotted railroad west of the coal dump. That north siding also seems to serve the main plant with just boxcars loaded with processed pulp. Trucks must have been used to move material across the river. The siding was pretty short and I modeled it that way so that two boxcars spotted for unloading foul the switch to the coal dump, requiring at least one to be moved to service the dump. A few extra moves for the Peddler crew to make because of the unplanned use of the coal trestle.

Much later photo of the area shows the coal bins built to serve the boiler. Source unknown
Getting near completion, time to add some more vegetation to match the aerial photo.

My Basic Scenery Techniques: Vegetation, Ballast, and Relics of the Old Main Line.

Some parts of the B&O Old Main Line (OML) remain and remind us that this was not always a shortcut to Baltimore from the west. It was built as a permanent structure to move freight from the middle of the country to its ports in its first 50 years of existence.

My layout is set in August of 1950 and I am trying hard to duplicate the look of that era. Cinders abounded and spread out along the right of way and there was an effort to catch up on deferred maintenance from the Second World War, which took its toll on the right of way. And even by 1950 the OML was still recovering.

On my first “TOMA module” of the Old Main Line, scenery shapes were formed with one and two inch insulating foam cut with a handheld drywall saw to create rough shapes. Messy, and I had to keep a shop-vac handy. I covered them with a Scluptomold mix, now often described as “Scenery Goop”. Not that I have anything to do with its current widespread use, but I have been using this since I was 12 years old. The owner of my local hobby shop recommended it for model armor dioramas and I thought it would be useful for model railroad scenery. At the time plaster and zip texturing was the conventional wisdom for layout scenery.

West Tunnel Portal of Ilchester Tunnel. More trees need to be added over the portal to complete the scene.

The tunnel portal on this first module has the classic or cliche train layout look of protruding rocks surrounding a tunnel opening. In this case it is the prototype. The Patapsco River flows east to the Baltimore harbor and hits this granite hill, then turns south, and goes around it leaving exposed rock and barely enough soil to support some trees. The railroad followed the river until early 1900s realignment and a tunnel was bored through the hill. To model this steep cliff face I used a variety of Woodland Scenics molds to cast sharp rock outcroppings to simulate the location. They were covered with black paint for a background, drybushed with light grey for highlight, then lightly over sprayed with a light green to simulate the moss that grows on them in the damp valleys of the US Piedmont. I tried to place them similar to the prototype and filled the area in between with goop, Woodland Scenics clumps, and parts of Scenery Express trees were added to simulate the trees that struggle to exist on rocky outcroppings.

The tunnel portal is a very accurate commercial product by Monroe Products (#151 Tunnel Portal Brick B&O style, Double Track) that replicates the brick tunnel portals the B&O used at multiple locations along the Old Main Line. It is a hydrocal casting that I stained with box store acrylic paints thinned with isopropyl alcohol.

The tunnel portal casting.
Ilchester Road, the Buick is headed north in the photo under the RR bridge. The Station and Freight House are to the left and the tunnel to the right. The bridge and tunnel are still there in 2023. The station and freight house are gone.

Ilchester Road appears to still have been a dusty, dirt road in 1950. I modeled it with light colored grout to match period photos and the unpaved areas that still exist in the area of the bridge. I added a thin layer of grout then treated it like ballast, with a covering of thinned water and white glue. I added tire tracks to the underlaying layer of sculptamold. The trees are actually curved away from the tracks as the cinders and debris would have kept them from growing too much closer to the tracks. They are Scenic Express trees I coated with various shades of medium and light greens to replicate trees that are still growing, near the end of a a hot, humid summer in Maryland. Late July and August have always meant 90 degree plus temps with 80% to 90% humidity and afternoon thunderstorms. Not great for some humans, but another growth season for vegetation. Having spent some winters in Pittsburgh when the B&O transferred my Dad, I alway love July and August for its hot weather.

Vegetation along the right of way is something I get to study almost every day. I live about 15 miles from the B&O’s Old Main Line and much closer to the PRR’s old Northern Central Railway line. They were constructed within a few years of each other, each following a river. One is still an active rail line, the other is a rail trail that starts 600 feet from my house. I try to walk 3 miles every day and I often ride my bicycle on the trail much further. Having worked on and more recently walked portions of the Old Main Line, I can attest that the vegetation is very similar.

Ilchester Station looking east. Circa 1945. Photographer Unknown.

The steep bank to the right in the prototype photo above looks like it is covered with Woodlands Scenics ground foam. I see this everyday on the NCR Trail. It seems like a cop out to not use some new technique for scenery, but ground foam with some variations in size and color, along with some smaller trees actually seems to replicate this right of way well. Like the NCR right of way, the OML has large granite outcroppings. The are dark grey with lighter edges and often tinted green with moss and other organic coverings.

Looking east on the Old Main Line toward Ilchester station on the layout.

Ballast is another topic that is best covered in a brief way. When you’re a trackman on the railroad, ballast is part of the job. You learn how to make sure it is solid and on production gangs with big, mechanical ballast tamping machines. But back in the 80s, you still learned how to use a ballast fork to tamp a tie by hand. One guy on a lining bar to raise the tie and two guys, one on either side of the tie sliding their tamping forks under the sides of the tie to add ballast underneath until it was solid.

HO scale ballast is more decoration than function. One tries to replicate the amount of ballast present on different tracks to show usage or importance. Today, mainlines are often maintained by large machines to tamp and level track. In previous times this was often done by section gangs that were responsible for a certain distance of track. I got to work on a section gang a few times on the OML. Even in the 80s there was a lot of pride taken on the look of the mainline. I never saw anyone leave a stone on top of tie, it was cultural no-no. Something you just don’t do!!

The ballast I remember on the OML from the 80s looks like the ballast today and how it looked in color photos from the 1950s. It was white to very light grey limestone rocks, about 2 inches in diameter, very roughly. The rocks weren’t as big as my foot, nor were they as small as my finger nail. They were more like a rock that could fit in your hand with a closed fist. Older 1950s era photos show a similar maybe slightly smaller stone, but the color is seems consistent.

Another unique part of the OML are the old walls, stone ties, stringers, and bridge abutments found along the right of way, many not in use. In this modern photo (below) of the tracks between Ilchester and Ellicott City there is a retaining wall still doings it’s job, probably 100 to 175 years after it was built. I chose to add this to my layout to offer some respect to the men who built this line to Ellicott City back in the 1830’s. I used a Chooch product, 215-8250 to replicate the wall. It still needs some weathering to fit the scene and there is obviously a need for cinders and some vegetation.

Winter Photograph, March 11, 2018. Bruce D. Griffin photograph.
The unfinished scene on the layout, 2023
A flexible stone wall product.

I wanted to add more detail and photographs to this post, but that just means waiting longer to post something new. I will follow with photos of completed scenes. Thanks for taking a look.

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